Structural Profiles - Cooling Tower Decking (Orthophthalic)

Structural Profiles - Cooling Tower Decking (Orthophthalic)

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Greenlogy TEC

   FRP pultruded profiles are a new type of composite material made with glass fiber reinforcement as the base material, resin as the adhesive, and glass fiber cloth as the covering reinforcement layer; after thorough impregnation, they are heated, formed and cured in a metal mold and pulled out by a pulling machine. They have good physical properties and are widely used in high-strength and large-span applications.   

Cooling Tower Fill Board

Type

Specification (mm)

Weight (kg/m)

Size (in)

Weight (lbs/in)

Cooling Tower Fill Board

A*T1*B*T2


A*T1*B*T2



605*3.2*28.7*55.824" x 1/8" x 9/8" x 3/16"12.8

Application markets 

FRP cooling tower deck profile made of orthophthalic resin, shown as a product sample

  • Construction

  • Bridges and highways

  • Chemical

  • Food and beverage

  • Manufacturing

  • Metals and mining

  • Microelectronics

  • Oil and gas

  • Pharmaceutical

  • Power

  • Pulp and paper

  • Recreation

  • Telecommunications

  • Transportation

  • Water and wastewater treatment

Features:

  • Corrosion resistance

  • Low maintenance

  • Flame retardant

  • Low installation cost

  • Heavy-metal safe

  • Long service life

  • Electrically and thermally non-conductive

  • High strength-to-weight ratio

Raw material introduction — resin type

Code

Resin type

Flame retardant performance

Recommended applications

VEFR-25

Vinyl ester type

Oxygen index 28 and above

Harsh acid, alkali and other corrosive environments

IFR-25

Isophthalic type

Oxygen index 28 and above

An economical VEFR type with good performance and moderate resistance to acid, alkali and solvents

OFR-25

Orthophthalic type

Oxygen index 28 and above

General acid and alkali environments

Applications:   

   Greenlogy TEC pultruded FRP structural profiles are widely used in various applications, combining corrosion resistance, high strength, dimensional stability and light weight with thermal insulation and electrical insulation properties. Durable Greenlogy TEC profiles provide years of low-maintenance service in areas where steel, aluminum or wood members are traditionally specified. Today, these profiles are often used in highly corrosive applications that previously required stainless steel and other costly components.    

Greenlogy TEC profiles

Mechanical properties

ASTM

Unit

Value

Unit

Value

Tensile stress, LW

D-638

psi

30000

kgf/m²

21092086

Tensile stress, CW

D-638

psi

7000

kgf/m²

4921487

Tensile modulus, LW

D-638

10^6psi

2.5

10^6kgf/m²

1758

Tensile modulus, CW

D-638

10^6psi

0.8

10^6kgf/m²

562

Compressive stress, LW

D-695

psi

30000

kgf/m²

21092086

Compressive stress, CW

D-695

psi

15000

kgf/m²

10546043

Compressive modulus, LW

D-695

10^6psi

2.5

10^6kgf/m²

1758

Compressive modulus, CW

D-695

10^6psi

1

10^6kgf/m²

703

Flexural stress, LW

D-790

psi

30000

kgf/m²

21092086

Flexural stress, CW

D-790

psi

10000

kgf/m²

7030695

Flexural modulus, LW

D-790

10^6psi

1.8

10^6kgf/m²

1266

Flexural modulus, CW

D-790

10^6psi

0.8

10^6kgf/m²

562

Modulus of elasticity

Full section

10^6psi

2.8

10^6kgf/m²

1969

Shear modulus

---

10^6psi

0.45

10^6kgf/m²

316

Short beam shear

D-2344

psi

4500

kgf/m²

3163813

Punch shear

D-732

psi

10000

kgf/m²

7030695

Notched Izod impact strength, LW

D-256

ft.-lbs./in.

25

kg/m

3.46

Notched Izod impact strength, CW

D-256

ft.-lbs./in.

4

kg/m

0.55

  Excluding round rods and square rods  

Physical properties

ASTM

Unit

Value

Barcol hardness

D-495

---

45

24h water absorption

D-570

% max

0.45

Density

D-792

lbs./in.³

0.062-0.07

Coefficient of thermal expansion, LW

D-696

10^-6in./in./℃

8

Flammability

ASTM

Unit

Value

Tunnel test*

E-84

Flame spread

Max. 25

Combustibility*

D-635

---

Non-combustible

Electrical properties

ASTM

Unit

Value

Arc resistance, LW

D-495

秒(s)

120

Dielectric strength, LW

D-149

kv./in.

35

Dielectric strength, PF

D-149

Volts/mil

200

Dielectric constant, PF

D-150

@60hz

5

LW = lengthwise, CW = crosswise, PF = perpendicular to laminate surface

*Applies to ISOFR and VEFR only


Applications

Cooling tower deck profiles are suitable for load-bearing platforms, maintenance walkways and water distribution system supports inside cooling towers that are exposed to hot and humid conditions over the long term. Orthophthalic resin systems deliver stable corrosion and water resistance, making them suitable for circulating water cooling facilities in the chemical, power and other industries. For advice on matching products to your specific operating conditions, please contact us.

Selection Guide

When selecting, please consider the cooling tower span, load requirements and installation method, and check the profile cross-section dimensions (A*T1*B*T2) and unit weight to ensure compatibility with the existing structure interface. Different resin systems (such as orthophthalic and isophthalic) differ in corrosion resistance grade. If you are unsure which type is suitable, please provide your operating conditions and we will help recommend one.

Product Advantages

This structural profile uses glass fiber as reinforcement and resin as matrix, formed by pultrusion. It offers light weight, high strength, corrosion resistance, insulation and dimensional stability, making it suitable for high-strength and larger-span applications. Compared with traditional metal decking, it supports long-term use and maintenance more effectively in humid and corrosive environments.

Inquiry Guide

For detailed specifications, custom dimensions and supply plans for cooling tower deck profiles, please contact us for detailed specifications and a quotation. Please provide the required cross-section dimensions, quantity and operating environment, and we will provide selection support as soon as possible.

Custom Cutting

Need panels that fit, or cut to shape? We custom cut FRP grating and profiles to your drawing: panels cut to size or to shape (corner cuts, cutouts), cut edges sealed with resin, and pre-cut and pre-drilled to drawing before shipping. See the custom cutting services.

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